Benefits of X-Ray CT system
- Observation from multiple directions
- Non-contact measurement
- Distance measurement
- Volume measurent
- Rendering object properties
- Utilized for reverse engineering
- Contributing to product development(speedy visualization of defects)
Computed Tomography Basics
Computed Tomography (CT) refers to non-destructive testing (NDT) technology that uses an X-ray generator and an X-ray detector (camera). The CT scan generates two-dimensional (2D) vision images of objects from many different angles with a full 360-degree rotation. Using the reconstruction software, you can reconstruct the tomographic images of the objects and convert them to three-dimensional images.
![Computed tomography basics | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-01.png)
Normal scan vs Offset scan
In a Normal scan, if the width of the vision image of the sample is larger than the width of the X-ray camera, you need to shoot the sample repeatedly to obtain the tomographs. On the other hand, using offset scan, the center of the X-ray camera is shifted from the center of rotation of the sample for shooting, so a tomograph of a wide area at a time can be taken.
![Maximum imaging area for normal scan | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-02.png)
![Maximum imaging area for offset scan | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-03.png)
Lineup
Function | -CTN | -CTDa | -CTM | CTDaX | ||
---|---|---|---|---|---|---|
Scan mode | Normal scan | |||||
Half scan | ||||||
Offset scan | ||||||
Reconstruction | Noise suppresion | |||||
Metal artifact reduction | - | - | ||||
Beam hardening reduction | - | - | ||||
Ring artifact reduction | - | - | ||||
Simple analysis | Volume rendering | |||||
2D Cross-section surface display | ||||||
MPR image display | ||||||
3D tomographic image | - | |||||
Measurement | Dimension (distance) measurement | |||||
Angle measurement | - | - | ||||
2D/3D internal diameter measurement | - | - | ||||
3D fitting | - | - | ||||
3D Particle analysis | - | - | ||||
3D drawing | - | - | ||||
Saving in DICOM format | - | - |
*precision CT9600 has the -CTDa feature as standard, and selectable -CTDaX as an option.
Functions
RECONSTRUCTION
Ring artifact reduction
The filtering process can reduce artifacts in two-dimensional tomographic images.
- -CTN
- -CTDa
- -CTM
- -CTDaX
![Before processing | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-04.webp)
![After processing | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-05.webp)
Metal artifact reduction
The function reduces metal artifacts in the captured tomographic images.
It provides tomographic images with reduced metal artifacts for structural image analysis and internal observation.
- -CTN
- -CTDa
- -CTM
- -CTDaX
![Before processing | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-06.webp)
![After processing | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-07.webp)
2D IMAGE
![example of a capacitor (size approximately 0.24inches (6 mm) in diameter, 0.39inches (10 mm) in height | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-08-160x120.webp)
Here is an observation example of a capacitor (size approximately 0.24 inches (6 mm) in diameter, 0.39 inches (10 mm) in height.
- -CTN
- -CTDa
- -CTM
- -CTDaX
Arbitrary tomographic images
Displays tomographic images at arbitrary position.
![Arbitrary tomographic images | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-09-480x320.webp)
Multi Planar Reconstructions (MPR)
Displays tomographic images of the 3D volume data from three directions.
![Multi Planar Reconstructions (MPR) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-10-480x320.webp)
3D IMAGE
- -CTN
- -CTDa
- -CTM
- -CTDaX
3D arbitrary tomographic images
Visualizes volume-rendered 3D tomographic images.
![3D arbitrary tomographic images | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-11-480x400.webp)
Volume rendering
Displays images that are generated from voxel data with all XYZ information. By changing the viewpoint, images from all directions can be displayed.
![Volume rendering | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-12-480x280.webp)
ANALYSIS FUNCTION
Dimension measurement
Measures dimensions between specified points on a 2D image. (The -CTN option is only available for 2D images.)
- -CTN
- -CTDa
- -CTM
- -CTDaX
![Dimension measurement | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-13-480x280.webp)
![Dimension measurement | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-14-480x280.webp)
Volume / Surface area measurement
Measures the volume or surface area of a read 3D image.
- -CTN
- -CTDa
- -CTM
- -CTDaX
![寸法測定 | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-15-480x280.webp)
Shortest distance measurement
Measures the shortest (or longest) distance on a 2D image. The distance is automatically measured by mouse dragging, and the dimensions display the dimensions of the shortest and longest parts. The measurement results are reflected in a 3D image.
- -CTN
- -CTDa
- -CTM
- -CTDaX
![Shortest distance measurement (2D image) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-16-240x240.webp)
![Shortest distance measurement (3D image) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-17-240x240.webp)
Arbitrary object separation
Arbitrarily extracts some part of an image to color or separate it.
- -CTN
- -CTDa
- -CTM
- -CTDaX
![Arbitrary object separation | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-18-480x280.webp)
CAD data output
The surface shape of 3D images can be approximated polygonally to output as a point group file (STL format).
- -CTN
- -CTDa
- -CTM
- -CTDaX
![CAD data output | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-19-480x280.webp)
Geometric Dimensioning and Tolerancing (GD&T)
Using 3D display analysis data, you can check areas of sample structure, foreign matters, or shrinkage cavities in molding that cannot be measured by contact-type instruments. In addition, the function visualizes deviations and defect locations, facilitating sample inspection. It is suited for mold designs and inspections of shrinkage cavities in casting.
Comparison of design values and actual measured values
Visualization is available for shape differences by comparing CT data as the measured values and CAD data as the design values. Deviations can be identified by color.
![CAD data | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-20-480x280.webp)
![Comparison of design values and actual measured values | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-21-480x280.webp)
Defect analysis
The defect analysis is used for detecting accurate location and size of defects in samples. It can also calculate the percentage of defects to the sample volume. It is available in the following categories.
- Scale (circumscribed sphere) / Volume
- Surface area
- Position xyz
- Self - Sphericity
- Spacing (distance between defects)
- Projected size xyz
![3D display of X-ray images | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-22-480x280.webp)
![Defect analysis | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-23-480x280.webp)
Wall thickness analysis
Visualization of wall thickness analysis using CAD data and CT data is available. It is also available for errors in design values. The errors can be identified by color.
![Wall thickness analysis | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-24-960x640.webp)
Wall thickness analysis (2D-display)
Three-dimensional images are used for the wall thickness measurement.
![Wall thickness analysis (2D-display) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-25-960x640.webp)
Specifications
Applications
![Injection molded part | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-sample-01-480x200.webp)
![Vibration motor | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-sample-02-480x200.webp)
![Battery (left: Alkaline battery, right: Lithium-ion battery) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-sample-03-480x200.webp)
![Tablet (pharmacy) | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-sample-04-480x200.webp)
![Brush pen | Matsusada Precision](/product/images/pro_img/ct-system/ct-option-sample-05-480x200.webp)
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Micro View X-Ray CT System Guide
Date: 2023-08-04 Rev.04
PDF (9,169 KB)
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-
Micro View X-Ray CT System Guide
Date: 2023-08-04 Rev.04
PDF (9,169 KB)
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